PLANT DESIGN FOR SYSTEM FLEXIBILITY – MINIMIZING PROCESS MODIFICATION REQUIREMENTS IN A CHANGING BIOSOLIDS ENVIRONMENT

Wastewater and biosolids treatment processes are designed to support regulatory requirements
for effluent quality and solids final use. However, it is common that future changes in the
regulatory environment or solids management area can require subsequent modifications to the
plant’s processes. While the objective of the original design is to provide for anticipated future
requirements, it can be difficult to predict when, or if, more stringent requirements will be
imposed. Since higher levels of treatment correspond to greater capital and operating costs,
treatment that exceeds anticipated needs is typically not desirable. Consequently, the goal is to
design flexible systems that meet current needs but minimize future facility obsolescence or
abandonment.
The design for the Wakarusa WRF in Lawrence, KS incorporates features that support initial
liquid stream and biosolids treatment requirements, but allows relatively easy conversions and
upgrades to meet potential tightening of effluent treatment criteria as well as changes in biosolids
final use within the lifespan of the plant. These design features avoid abandoning or replacing
equipment or facilities. This paper discusses design approaches incorporated in the Wakarusa
treatment processes that can maximize system flexibility, which, in turn, will minimize costs
associated with removal or abandonment of existing treatment processes.